5 axis milling machine
5 axis cnc milling
cnc 5 axis milling machine
cnc router woodworking 5 axis

5-Axis CNC Milling Machine for Sale

As advanced CNC equipment, 5 axis CNC machining center or 5-Axis CNC Milling Machine is designed specifically for complex curved surfaces. It is widely used in aviation, aerospace, automotive, military, scientific research, precision instruments, high-precision medical equipment, and other industries. It can process an extensive range of materials, such as wood, stones, plastic, styrofoam, composites, etc.

Category: CNC Router Machine >>5-axis cnc machine

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Description

5-Axis CNC Milling Machine 

The numerical control parts of a 5 axis CNC wood carving machine is usually composed of the controller, motor, drive, and control panel. They are the control centers in which the 5 axis CNC machine for woodworking performs sequential control actions and completes the machining process.

Five axis CNC machining refers to the CNC processing in which the tools can work in 5 different directions simultaneously. Compared with the basic 3 axis machining, the five-axis CNC machining is more flexible and variable. The 5 axes refer to X+Y+Z+A (rotates around X)+B (rotates around Y), X+Y+Z+A+C (rotates around Z), or X+Y+Z+B+C.

Casting mold industry: It can be used for the precision production of various cast wood molds for various automobiles, ships, aviation, trains, etc. And also be used for research and development and production of automotive interior decoration and exhibition decoration materials.

5-axis cnc milling machines
5 axis cnc machining

5 axis cnc machines

5 Axis Milling Machine Technical Data

Technical indicators parameter
Model iGW-5GM
Bed frame Heavy duty welding bed
Beam Steel beams
Route 2000x3000x1000 mm
Five-axis head DEMAS(with 360 degree rotation)
Spindle 12kw water-cooled spindle
System Taiwan SYNTEC five-axis system
Cabinet iGOLDEN independent cabinet
Driver Japan Yaskawa 1.3KW drive motor
Reducer SHIMPO
Inverter FULING
Table Vacuum adsorption table
Guide 30 TAIWAN XINIYUE
Lead screw 40 Lead screw
Rack Taiwan T-WIN
Vacuum pump 7.5kw
Lubrication system Automatic
Oil mist system Yes

Applications of 5-Axis CNC Milling Machines 


  • Aerospace Industry
    In the aerospace industry, 5-axis CNC milling machines are used to create complex parts for aircraft engines, landing gear, and structural components. These parts must meet extremely tight tolerances and specifications, and the precision and complexity offered by 5-axis machines are essential.
  • Automotive Industry
    The automotive industry also relies on 5-axis CNC milling machines to produce parts for engines, transmissions, and chassis. These parts must be highly accurate and durable, and the ability to create complex geometries with 5-axis machines is a major advantage.
  • Medical Industry
    In the medical industry, 5-axis CNC milling machines are used to create implants, prosthetics, and surgical instruments. These parts must be extremely precise and biocompatible, and the advanced capabilities of 5-axis machines are well-suited for these applications.
  • Mold and Die Making
    5-axis CNC milling machines are widely used in mold and die making to create complex molds and dies for plastic injection molding, die casting, and forging. The ability to machine complex geometries with high precision and efficiency is crucial in this industry.



Here are some key features and benefits of a 5-Axis CNC Machine:

  1. Increased Complexity and Precision
    The addition of two rotational axes to a CNC milling machine allows for more complex geometries and intricate designs to be created with greater precision. This is especially useful for parts that require multiple angles, curves, and undercuts.
  2. Reduced Setup Time and Production Time
    With the ability to access all sides of a workpiece without the need for multiple setups or repositioning, 5-axis CNC milling machines can significantly reduce setup time and production time. This leads to increased productivity and lower production costs.
  3. Improved Surface Finish
    The multi-axis movement of a 5-axis CNC milling machine allows for smoother cuts and better surface finishes, reducing the need for post-machining operations such as polishing and grinding.
  4. Versatility and Flexibility
    These machines can handle a wide variety of materials and part sizes, making them suitable for a wide range of applications. They can also be programmed to perform a variety of machining operations such as milling, drilling, tapping, and boring.

  1. Programming and Design
    The first step in using a 5-axis CNC milling machine is to create a digital design of the part to be machined. This can be done using computer-aided design (CAD) software, which allows the user to create a three-dimensional model of the part. Once the design is complete, it is converted into a machine-readable format using computer-aided manufacturing (CAM) software.
  2. Setup and Tooling
    Before machining can begin, the workpiece must be securely fastened to the machine’s worktable and the cutting tools must be selected and installed. The cutting tools are typically made of high-speed steel or carbide and are designed to cut specific materials and geometries.
  3. Machining Process
    Once the workpiece and cutting tools are in place, the machining process can begin. The CNC controller sends commands to the machine’s motors and drives, which move the cutting tool along the programmed paths. The X, Y, and Z axes control the linear movement of the tool, while the A and B (or C) axes provide rotational movement. As the tool cuts through the material, it removes small amounts of material to create the desired shape.
  4. Finishing and Inspection
    After the machining process is complete, the part may require some finishing touches such as deburring, polishing, or coating. The part is then inspected for accuracy and quality using precision measuring instruments such as calipers, micrometers, and coordinate measuring machines (CMMs).
  1. Vertical 5-Axis CNC Milling Machines
    Vertical 5-axis CNC milling machines have a vertical spindle that moves up and down along the Z axis, while the workpiece is held on a horizontal worktable. The A and B axes provide rotational movement around the X and Y axes, respectively.
  2. Horizontal 5-Axis CNC Milling Machines
    Horizontal 5-axis CNC milling machines have a horizontal spindle that moves in and out along the X axis, while the workpiece is held on a vertical worktable. The A and C axes provide rotational movement around the Y and Z axes, respectively.
  3. Universal 5-Axis CNC Milling Machines
    Universal 5-axis CNC milling machines combine the features of vertical and horizontal machines. They have a swiveling head that can be positioned at different angles, allowing for both vertical and horizontal milling operations. The A, B, and C axes provide rotational movement around the X, Y, and Z axes, respectively.
  1. Training and Safety
    Before operating a 5-axis CNC milling machine, it is essential to receive proper training. Learn about the machine’s functions, safety features, and operating procedures. Always wear appropriate safety gear, such as safety glasses, gloves, and ear protection.
  2. Setup and Programming
    Before machining can begin, the workpiece must be securely fastened to the machine’s worktable and the cutting tools must be selected and installed. Use the machine’s software to program the machining operations and set the cutting parameters.
  3. Machining Process
    Once the setup and programming are complete, the machining process can begin. Monitor the machine closely to ensure that everything is running smoothly. Check the cutting tool for wear and replace it as needed.
  4. Finishing and Inspection
    After the machining process is complete, the part may require some finishing touches such as deburring, polishing, or coating. Inspect the part for accuracy and quality using precision measuring instruments.

With its wide application in many industries, more and more manufacturing companies tend to choose the industrial 5 axis machine. But it may be not an affordable machine for small businesses. Because the 5 axis CNC machine price is relatively high, ranging from $20,000 to $100,000. Some industry-level 5 axis machining centers could cause even more. The reasons why 5 axis CNC price is high lie in the machine configurations and the unparallelled benefits the 5 axis CNC machine brings. Most of the machine parts adopt heavy-duty and high-quality ones to endure the heavy loading of processing. So the 5 axis machine has a higher manufacturing cost.

In addition, it has features of excellent precision, high efficiency, stable product quality, labor-saving, etc. All these features make it a perfect and ideal machine for the high-tech and high-precision industries. That’s also why the 5 axis CNC machine price is high.

Apart from industry-level models, there are also some hobby 5 axis CNC machine models. They usually have a simple structure and functions. The hobby 5 axis CNC router price is relatively cheaper than the industrial type. Some of them may cost only $2,000. Therefore, the 5 axis CNC router price varies greatly according to different machine types.


Conclusion

The 5-axis CNC milling machine is a remarkable piece of technology that is transforming the world of manufacturing and machining. With its ability to create complex geometries with exceptional precision and efficiency, it is becoming an essential tool for industries that demand high-quality parts and components. By understanding the capabilities, benefits, and applications of 5-axis CNC milling machines, you can make an informed decision when choosing the right machine for your needs. Whether you are a small business owner looking to expand your capabilities or a large manufacturer seeking to improve productivity and quality, a 5-axis CNC milling machine can be a valuable investment.

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