5 axis cnc mill
5 axis cnc
5 axis milling machine -02
5-axis cnc machine

5 Axis CNC Machine | Quality 5 Axis Machining Center Manufacturer

 

5-axis CNC machine is an advanced manufacturing tool that can process a workpiece along five different axes simultaneously. This enables the machine to create complex shapes, intricate geometries, and high precision parts with ease. The 5-axis CNC machine is commonly used in industries like aerospace, automotive, and mold-making, where precision and flexibility are crucial.

Category: CNC Router Machine >>5-axis cnc machine

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Description

5 Axis CNC Machine

A 5-axis CNC (Computer Numerical Control) machine is an advanced manufacturing tool that can process a workpiece along five different axes simultaneously. This enables the machine to create complex shapes, intricate geometries, and high precision parts with ease. 

The 5-axis linkage machining center is a kind of mechanical equipment with high scientific and technological content and high precision, and the whole machine adopts high-quality components. Can achieve a variety of complex, heavy processing. Using mobile table structure, large flexibility, wide processing range. Good at space surface processing, shaped processing, hollow processing, punching, oblique drilling, chamfering, etc., working speed, traveling speed, cutting speed can be controlled separately, greatly improving productivity.

Widely used in aerospace, military scientific research, precision machinery, high-precision medical equipment, normal manufacturing and other fields.

5 axis machining
5 axis cnc machining

5 axis cnc machine

5-Axis CNC Machine Technical Data

 

Technical indicators parameter
Model iGW-5A2030
Bed frame Heavy duty welding bed
Beam Steel beams
Route 2000*3000*1000 mm
Five-axis head AKEMDE(with 360 degree rotation)
Spindle HITECO water-cooled spindle
System Taiwan SYNTEC five-axis system
Cabinet iGOLDEN independent cabinet
Driver Japan Yaskawa drive motor
Reducer SHIMPO
Inverter FULING
Table Vacuum adsorption table
Guide TAIWAN HIWIN
Lead screw TBI
Rack Xinyue
Vacuum pump 7.5kw
Lubrication system Automatic
Oil mist system Yes

5 axis Machining Center Application


  • Composites industry: plastic, glass fiber reinforced plastic parts, rubber products such as all kinds of composite materials of trimming, punching;
  • Mould industry: five axis machining of glass steel mold, casting mold, resin products, sludge model and various kinds of non-metallic mold;
  • Sanitary ceramics industry: five axis machining gypsum mold, five axis machining all kinds of gypsum products;
  • Furniture industry: solid wood furniture 5 axis machining, all kinds of furniture tenon and mortise work piece of five axis machining, stair elbow five axis machining, five axis machining all kinds of furniture.



Here are some key features and benefits of a 5-axis CNC machine:

  1. Multi-sided machining: With 5-axis capability, the machine can access multiple sides of a part without requiring repositioning. This eliminates the need for multiple setups and increases productivity.
  2. Enhanced precision: The simultaneous movement of multiple axes allows for greater accuracy and tighter tolerances in the finished parts. It reduces errors and ensures consistent quality throughout the machining process.
  3. Complex geometries: 5-axis CNC machines excel at machining complex shapes, curved surfaces, undercuts, and compound angles. They are particularly valuable in industries such as aerospace, automotive, and medical where intricate and organic designs are common.
  4. Reduced setup time: With the ability to machine from various angles, a 5-axis CNC machine reduces the need for repositioning and fixture changes. This translates into shorter setup times and increased efficiency.
  5. Versatility: A 5-axis CNC machine can handle a wide range of materials, including metals, plastics, composites, and wood. It accommodates various cutting tools and allows for a diverse range of machining operations, such as milling, drilling, turning, and more.
  6. Streamlined workflow: By performing complex operations in a single setup, a 5-axis CNC machine streamlines the machining process and reduces overall production time. It eliminates the need for manual intervention or secondary operations.
  7. Increased productivity: The combination of faster setup, reduced machining time, and the ability to handle complex geometries results in higher productivity levels for manufacturers. This allows for shorter lead times and improved production output.

While 5-axis CNC machines offer numerous advantages, they do require specialized programming and expertise to fully utilize their capabilities. Proper training and knowledge of the machine’s software and controls are essential for achieving optimal results.

In conclusion, a 5-axis CNC machine is a cutting-edge tool that empowers manufacturers to produce complex, precise, and high-quality parts. Its advanced capabilities and versatility make it an invaluable asset in various industries where precision and intricate designs are paramount.

5-axis CNC machines work by using computer-controlled axes to move the cutting tool in five different directions simultaneously. The machine is typically composed of a bed or table that holds the workpiece, a spindle that holds the cutting tool, and a series of motors and controllers that move the spindle and table.

The five axes of movement in a 5-axis CNC machine are typically designated as X, Y, Z, A, and B. The X, Y, and Z axes are the linear axes that control the movement of the cutting tool in the horizontal, vertical, and depth directions. The A and B axes are the rotary axes that control the tilting and rotation of the cutting tool.

When a part is programmed for machining on a 5-axis CNC machine, the operator creates a series of tool paths using specialized software. These tool paths define the precise movements of the cutting tool as it moves through the material. The software also calculates the necessary movements of the rotary axes to ensure that the tool remains in the correct orientation throughout the machining process.

Once the tool paths are created, the operator loads the program into the machine and sets up the workpiece and cutting tool. The machine then follows the programmed tool paths, moving the cutting tool along its five axes of motion to remove material and create the desired shape. During the machining process, the machine continuously monitors the position of the cutting tool and adjusts its movements as necessary to maintain the correct orientation and cutting parameters. This allows for precise and accurate machining of complex parts with tight tolerances.

Overall, 5-axis CNC machines use a combination of linear and rotary axes to achieve highly complex and precise machining operations. The machine is controlled by specialized software that defines the tool paths and ensures that the cutting tool remains in the correct orientation throughout the machining process.

5-axis CNC machines are commonly used in industries that require highly complex and precise parts, such as aerospace, automotive, medical, and defense. Some specific applications of 5-axis CNC machines include:

Aerospace: 5-axis CNC machines are used to produce complex aerospace components such as turbine blades, engine casings, and aircraft structural components. These parts require precise machining and tight tolerances, which can be achieved with 5-axis machines.

Automotive: 5-axis CNC machines are used to produce automotive parts such as engine blocks, cylinder heads, and transmission components. These parts require complex geometries and high precision, which can be achieved with 5-axis machines.

Medical: 5-axis CNC machines are used to produce medical implants such as hip and knee replacements, dental implants, and surgical instruments. These parts require precise machining and complex shapes, which can be achieved with 5-axis machines.

Defense: 5-axis CNC machines are used to produce defense components such as missile components, submarine parts, and aircraft components. These parts require high precision and complex geometries, which can be achieved with 5-axis machines.

Mold and die making: 5-axis CNC machines are used to produce molds and dies for the plastics and stamping industries. These parts require complex shapes and contours, which can be achieved with 5-axis machines.

Overall, 5-axis CNC machines are ideal for applications that require complex and precise parts. They are commonly used in industries such as aerospace, automotive, medical, and defense, where precision and complexity are critical.

5-axis CNC machines are generally more precise than 3-axis machines, especially when it comes to machining complex parts with intricate geometries. This is because 5-axis machines are able to move the cutting tool in multiple directions simultaneously, allowing for greater access to hard-to-reach areas and more precise cutting of complex shapes.

In contrast, 3-axis machines are limited to moving the cutting tool in three directions, which can make it more difficult to achieve the same level of precision and accuracy as a 5-axis machine. However, 3-axis machines are still capable of producing high-quality parts with tight tolerances, especially for simpler geometries.

Overall, 5-axis CNC machines are typically preferred for applications that require the highest level of precision and accuracy, such as aerospace and medical, while 3-axis machines are more commonly used for simpler parts and applications where precision is not as critical. That being said, both types of machines have their own advantages and are well-suited to different types of machining operations.

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