Doule Spindles CNC Machining Center for Furniture Making with Drilling Head
Item No.: IGC-DD
The dual-spindle CNC nesting machining center is equipped with a drilling package, equipped with two 6.0kw air-cooled spindles, 9-hole drilling package, and independent operation. Fast, high precision, high efficiency, and stability. Metal holes of different diameters can be processed. Processing of various types of furniture, such as panel furniture, office furniture, cabinets, wardrobes, etc.
Category: Furniture Making Machine>>Cabinet Maker
Response time: Within 1 hour
Supply Ability: 300 sets/month
Price Range: $15000-$17000
Description
Who is it for?
The most advanced multifunctional dual-spindle CNC nesting machining center designed by iGOLDENCNC is suitable for the production of wooden cabinets. The dual-spindles run synchronously and are equipped with a set of competitive configurations. Hot applications include:
>The production and processing of various types of furniture: cabinets, wardrobes, office furniture, computer tables, children’s furniture, panel furniture, cutting and cutting, slotting and perforating, decoration hollow frames, soft bag background walls, etc.
>Wooden door and furniture decoration industry: solid wood and composite door, cabinet door, large-area plate carving, solid wood, panel furniture carving, solid wood art mural carving, etc .;
>Wood products processing: clocks, electrical countertops, sporting goods and equipment;
>Musical instrument industry: three-dimensional curved surface and shape cutting of sculptable musical instruments;
>Crafts industry: photo frames, jewelry boxes.
What makes it unique?
Popular with scaled board type furniture manufacturer which wanna update the equipment or improve the capacity, the iGC-TD series CNC nesting machining center is designed for whole house custom furniture production line.
1- Opening, punching, slotting, pushing material four in one;
2- Dual spindles, improve work efficiency by 200%;
3- Heavy industry quality, stable operation for 10 years;
4- Easy to operate, quick obstacle removal, conducive to learning;
5- Supported by industry leader iGOLDENCNC.
Application of CNC Nesting Machining Center
Furniture Cabinet Making
Cabinet Door Making
Board Furniture Processing
Acrylic Decorate Cutting
Wooden Door Processing
Cabinet Door Processing
Wooden Closet Making
Office Furniture Making
| Positioning Accuracy | ±0.02mm |
| Repositioning Accuracy | ±0.02mm |
| Command Language | G Code |
| Flash Memory | 128G |
| Max. Rapid Travel Rate | 60000mm/min |
| Max. Working Speed | 30000mm/min |
| Spindle Power | 6.0kw air cooling*2 |
| Spindle Speed | 24000rpm/min |
| Working Voltage | 380V/50Hz |
| Running Environment Temperature | About 25℃ |
| Relative Humidity | <85% |
| Ps. Adjustment is available according to locally requirement | |
| Working Area (X,Y,Z) | 1300*2500*250mm |
| Packing Size | 4400*2700*2700mm |
| N.W./G.W. | 2200KG |
| Working Area (X,Y,Z) | 1500*3000*250mm |
| Packing Size | 4600*2900*2700mm |
| N.W./G.W. | 2500KG |
Features of CNC Nesting Machining Center
2*6.0kw Air-cooled Spindle
Standard configuration with 2 sets 6.0kw air-cooled high-speed electric spindles, built-in fan cooling, high-temperature grease lubrication, the body is made of high-quality stainless steel, imported ceramic ball bearings with dust cover, precision grinding inner hole, high-precision chuck and dynamic balance nut.
The double spindles work continuously, and it only takes 5 seconds to switch between the two processes. The double-layer air-sealed structure has a better dust-proof effect, low noise, and the body is clean and not easy to rust, and the rotation accuracy is high.
The bearing has a long life, high speed and low noise, stable operation, no chipping in machining, high spindle accuracy, maintenance-free, and work efficiency increased by 100%.
Heavy Duty Thickened Body
After large-scale gantry milling, high-temperature tempering and quenching, segmented rectangular tube welding machine, welded by multiple rectangular tubes with a thickness of 6mm, the weight of the machine bed is 1200kg, with built-in reinforcing ribs. Eliminate internal stress, higher toughness, tensile strength and dimensional stability. Effectively improve the accuracy of the bed and reduce the machining error of the workpiece. Increase the resistance and stability of the guide rail.
The column and bed are assembled by side-hung type, the equipment runs more smoothly.
The five-axis machining center mills and connects the datum plane and drills one time to ensure product accuracy. Reduce the loss of equipment in use. The precision of the machine tool can be maintained for a long time without deformation for 10 years. The equipment has good stability and reduces the machining error caused by the vibration of the bed.
The Third-generation Gantry
The thickened rectangular tube beam can bear the weight of less than 1000 kg and is tempered and annealed at high-temperature.
High strength, good rigidity, strong toughness, lightweight, no deformation, long service life.
The damage to the motion transmission device is small, and the resistance to the drive motor is small so that the gantry accuracy is maintained for a long time, the service life is improved, and the maintenance and use costs are reduced.
Double-layer Vacuum Adsorption Worktable
The workbench structure is divided into upper and lower layers, with a gas storage chamber in the middle, and the workbench has 128 or more adsorption holes. The plate is fixed during processing. One is the suction of the vacuum pump, and the other is the vacuum pump evacuates the gas in the air chamber of the countertop, resulting in a low-pressure air chamber, and then the plate is pressed by the atmospheric pressure to prevent the plate from sliding easily.
The workpiece is controlled in two ways. The worktable is equipped with an air chamber and the force is even. No matter whether it is a whole board or a small board, it does not runoff.
When we process panels, open the vacuum valve, the panels will be directly fixed, which saves a lot of time than manual fixation, and the fixation is more stable, suitable for wardrobes, cabinets, panel furniture, etc.
High-precision Transmission System
The positioning accuracy of the machine is 0.02mm, the maximum idle speed is 50,000mm/min, and the working life of CNC nesting machining center up to 10 years.
Taiwan HIWIN Guide Rails and Rack
Japan YASKAWA Servo Driver
Japan SHIMPO Reducer
Upgraded Intelligent Control System
Taiwan SYNTEC System.
> Strong compatibility compatible with many CAD / CAM softwares such as Type3 / Artcam / Castmate / Proe / UG / Carved Wentai.;
> Advanced file pre-processing function helps users to correct errors in processing files in time.
> Advanced three-dimensional curve prediction algorithm, the polyline is stable, ensuring the speed and accuracy of the curve;
> It has the function of breakpoint engraving, and the function of automatic error correction when returning to the origin, which effectively guarantees the processing accuracy when working for a long time;
> The system is easy to operate, responds quickly, and quickly removes obstacles, which is conducive to learning.
Optimized Software for CNC Nesting Machine
Special software with optimized performance
> Cutting, slotting, drilling and carving are completed once;
> High speed of automatic calculation – only input the length, width and height of the finished product, and automatically calculate the size of the plate needed for the top plate, side plate, door plate, etc;
> Save plate and improve the utilization rate of plate – according to the required size of the calculation plate and different plate materials, optimize the combination through the calculation optimization software, give priority to the use of surplus materials, and then increase the optimization rate and through cutting to improve the utilization rate of plate;
> Reduce the error rate – the optimized results can be directly entered into the program, and can be matched with the cutting machine to avoid human input errors and improve production efficiency.
High-precision Automatic Tool Sensor
Compared with a manual toolset, the machining accuracy and work efficiency are improved. The operation time is saved by 70%, the machining accuracy is increased by 30%, and the defective rate of products is reduced.
France Schneider Electric Components
Stable operation for 10 years, ensure engraving machine circuit safety, safety performance improved 50%.
Automatic Lubrication System
Customized Tool Center, 5*4 Drill Bank
The drill bag adopts four vertical and five horizontal arrangements to meet the processing requirements of various non-metallic materials to realize the function of simultaneously drilling multiple holes.
It can punch holes of different sizes to improve the efficiency of punching.
Auxiliary Loading and Unloading Device
Feeding assistant, heavy duty wear-resistant roller, saving time and labor, feeding speed increased 40%.
Automatic pushing, automatically push the processed plate to the blanking table, complete the secondary dust removal, ensure the table clean, improve the processing accuracy and unloading speed.
Automatic Cylinder Positioning Device
90 ° L-shaped double-sided cylinder device, cast iron base, to ensure the continuous positioning and collision of plates without deformation, automatic lifting, accurate positioning for the plates to be processed, reduce the time for manual positioning of plates, and improve the efficiency of plate loading; equipped with cross-border protection device, when the positioning axis of the cylinder is extended, the machine will automatically stop working to prevent the spindle cutter from cutting the cylinder or prevent the cylinder shaft from damaging the cutter tool and improves the safety performance.
Variable Frequency Dust Collector
The special dust collector remover system with anti-static device, explosion relief device, and strong pulse anti-blocking device is adopted, the dust removal efficiency can reach 99%, no dust secondary flying, energy-saving and environmental protection, and safe operation of the equipment is ensured.
Options of CNC Nesting Machining Center
Automatic Loading and Unloading Table
Save labor costs, quickly return to cost, meet the needs of the production line, fully automatic intelligent operation, increase efficiency by 200%.
Loading Platform
The platform can automatically adjust the height according to the number of plates. When automatic feeding is required, the adsorption device mounted on the beam can absorb the plate from the auxiliary feeding platform, and drag the plate to the processing table through the movement of the beam.
Unloading Platform
Through the pushing system mounted on the beam, the processed plates can be pushed to the blanking table. The auxiliary conveyor’s conveyor can complete the feeding without moving the position of the board.
Automatic Coding Table
Double Working Table
Multi-axis Robotic Arm
The four spindles can adjust the spacing arbitrarily and can complete four different processes. It is suitable for processing cabinets and cabinet door panels. The double spindle drilling equipment has higher processing efficiency than the four-process opener, but it is not suitable.
The pneumatic four heads cnc machine have 4 spindles and supports automatic tool change processing within four knives. Both the cabinet and the door can be considered. However, we all know that processing cabinets need to be punched at various positions with different apertures. If it is a relatively simple cabinet, then pneumatic 4 heads cnc machine can be implemented. If it is a complicated cabinet and the production volume is relatively large Next, the pneumatic 4 heads cnc machine cannot be realized. At this time, the double spindles drilling machine is needed.
The double spindles drilling machine it is cnc cutting machine with two spindles plus one row drilling. The two spindles are responsible for grooving and opening, respectively, and automatic tool change is achieved by air cylinder. 5 + 4 vertical drilling row realizes the fast punching function, which is automatically switched during processing, with high speed and high accuracy. The double spindle row drilling machine can realize the functions of automatic cutting, automatic drilling, automatic grooving, and automatic pushing of the plate. Because it has a 5 + 4 drilling row, it can achieve adjacent positions to punch, which is very suitable for wardrobe cabinet And other cabinet processing.
This function can realize automatic grabbing, automatic processing, and automatic downloading it can provide about 5-10 boards per day than the standard machine. The machine has a high degree of automation and reduces labor costs. It can be connected with high-end “Industry 4.0” automation custom furniture production connection.
This function can realize double table interactive processing, making full use of machines and labor to improve processing efficiency, can provide processing output of about 10-15 boards per day, but the machine must be operated by two workers.
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