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Detachable 4 Axis CNC Foam Cutting Machine for EPS, Wood, Metal Carving

Item No.: iGW-MCS

The split type polyfoam 3D CNC foam cutting machine is a CNC carving machine designed for foam processors who are subject to transportation, site restrictions or format restrictions, and is mainly used in the aviation industry, woodworking industry, craft gifts, film and television. 3D sculptures such as props, building models, electronics, CAD/CAM industrial molds.

Category: CNC Router >>CNC Wood Router>> 4 Axis CNC Router
Response time: Within 1 hour
Supply Ability: 200 sets/month
Price Range: $25000-$27000

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Description

Who is it for?

The plug-in polyfoam 4 axis CNC foam cutting machine is easy for transport, provide several configurations to meet different requirement, perfect for several kinds of foam and mould router, the innovation model designed by iGOLDENCNC, combined with a competitive set of configurations. Hot applications include:

>Carving all kinds of non-metal materials processing such as foam, lost foam, automobile foam mold, yacht mold, large ship wooden mold, cast wooden mold, engineering plastic materials, aviation wooden mold, propeller, train wooden mold, etc;
>Foam processing of automotive stamping molds, casting wood molds, automotive interiors, processing of engineering plastic materials;
>Other industry molds: electrical appliance molds, lighting molds, ceramic sanitary ware, three-dimensional curved surfaces for large musical instruments, instrument molds, home appliance molds, air-conditioning molds, automotive molds, automotive interior molds, automotive bumper molds, automotive instrument table molds, etc.

What makes it unique?

Popular with large size foam mold manufacturer, which can be separate for shipping, the iGW-MCS series 4 axis CNC foam cutting machine is suitable for molding industry, foam shaping industry.

>The whole machine can be disassembled for easy transportation;
>The height of the z-axis is increased, which is more suitable for mold engraving;
>Heavy industry quality, stable operation for 10 years;
>Easy to operate, quick obstacle removal, conducive to learning;
>Supported by industry leader iGOLDENCNC.

Applications of CNC foam cutting machine

Metal Mold Carving

Wooden Mould Making

3D Foam Mold Carving

Artificial Stone Making

Ship Mould Making

Wooden Studio Processing

3D Crafts Router

Thin Aluminum Engraving

Positioning Accuracy ±0.05mm
Repositioning Accuracy ±0.02mm
Command Language G Code
Flash Memory 128G
Max. Rapid Travel Rate 50000mm/min
Max. Working Speed 20000mm/min
Spindle Power 9kw ATC air-cooling (6kw air-cooling optioned)
Spindle Speed 24000rpm/min
Working Voltage 380V/50Hz
Running Environment Temperature About 25℃
Relative Humidity <85%
Ps. Adjustment is available according to locally requirement
Working Area (X,Y,Z) 2000*3000*1100mm
Z-axis Height 500-1200mm optioned
Packing Size 4900*2800*2200mm
N.W./G.W. 2500KG

Features of CNC foam Cutting Machine

9kw High-power Air-cooled Automatic Tool Change Spindle

High speed, low noise, zero maintenance cost and long service life.

>Imported bearings from Germany; bearings with dust cover, more secure;
>Use ISO30 tool holder to realize fast automatic tool change and improve work efficiency;
>Air-cooled motor with high engraving strength and normal operation under low temperature conditions;
>Using high-quality motor rotor, low vibration and noise, stable operation, high accuracy and long life;
>The grinding process can be used to increase the concentricity of the motor and extend the service life.

Split Structure Body

The split structure design is used to ensure that customers can process wider materials, and the sidewalls and bed can be individually packed.
It is not limited by the size of the processed materials, which is convenient for packaging and transportation.
Reduce the transportation cost, the size of the worktable can be customized.

Linear Automatic Tool Changer Tool Bank

The linear tool bank is equipped with 6-10 tool changer magazines.
Load 6-10 tools with different functions at one time and change the tool in 2 seconds.
Save time for manual tool change and improve work efficiency.

The Third-generation Gantry

The thickened rectangular tube beams have an extended design and are annealed to withstand weights up to 1000kg.
High strength, good rigidity, lightweight, no deformation, long service life.
The damage to the motion conduction device is small, and the resistance to the drive motor is small so that the accuracy of the gantry is maintained for a long time, the service life is improved, and the maintenance and use costs are reduced.

Vacuum with T-slot Table

Water-cooled high-power vacuum pump , 6 vacuum zones with independent control , uniform adsorption force on the table, can remove flammable and explosive gases, dusty gases, condensable gases and soda-water mixture.

>Can be sucked and clamped dual-use table, small board does not run;
>Reduced 70% clamping time, saving 90% working time;
>Holding small and soft materials without any vibration;
>Compared with magnetic splint, it can also clamp non-magnetic materials.

Worktable Rotary Device

The worktable rotating device specially designed for sinking worktable has a thimble structure at both ends.
It can process materials with a diameter of 800-1000, the length is optional, generally according to the bed size.
Allows customers to make full use of the machine’s functions to ensure the diversity of customs processing.

High-precision Transmission System

The positioning accuracy of the machine is 0.02mm, the maximum running speed is 50,000mm/min, and machine working life up to 10 years.

Taiwan HIWIN Guide Rails and Rack

Japan YASKAWA Servo Driver

Japan SHIMPO Reducer

Upgraded Intelligent Control System

Taiwan LNC System.

>Strong compatibility compatible with many CAD / CAM softwares such as Type3 / Artcam / Castmate / Proe / UG / Carved Wentai;
>Advanced file pre-processing function helps users to correct errors in processing files in time;
>Advanced three-dimensional curve prediction algorithm, the polyline is stable, ensuring the speed and accuracy of the curve;
>It has the function of breakpoint and breakpoint engraving, and the function of automatic error correction when returning to the origin, which effectively guarantees the processing accuracy when working for a long time;
>The system is easy to operate, responds quickly, and quickly removes obstacles, which is conducive to learning.

High-precision Automatic Tool Sensor

High precision automatic tool sensor, 1um repeatability, suitable for 95% of the operating system in the market, easy to install, super-hard alloy for the blade surface, stable and durable, IP67 class deep waterproof.
Compared with manual tool set, the machining accuracy and work efficiency are improved. The operation time is saved by 70%, the machining accuracy is increased by 30%, and the defective rate of products is reduced.

France Schneider Electric Components

Advanced anti-interference ability, stable signal, suitable for the different working environment, high safety.
Stable operation for 10 years, ensure engraving machine circuit safety, safety performance improved 50%.

Automatic Lubrication System

Guaranteed machine’s lubrication all the time, ensure the smooth operation of the CNC router, with abnormal alarm and liquid level alarm. It will extend the service life of the transmission system and whole machine, and reduce maintenance time, increase your profits.

Options of CNC foam cutting machine

Worktable Optioned

The cast iron worktable with the fixture is the standard worktable.

The vac-sorb worktable with T-slot can be optioned.

Control System Optioned

Taiwan LNC system is the standard system.

Taiwan SYNTEC system, Germany SIEMENS system can be optioned.

Operation System Optioned

NC-STUDIO system is standard system.

DSP system, Mash3 system can be optioned.

Dust Collector Device

A special dust remover for woodworking machines with the antistatic device, explosion discharging device and strong pulse blocking device is adopted. The dust removal efficiency can reach 99%, and there is no dust flying for two times.

Energy-saving and environmental protection to ensure the safety of operators and safe and stable operation of equipment.

Do not worry, we have special design-Split type, not only can meet your request, but also can packing into container.

The whole machine, should packing in whole, and also need consider the container size, but the type which can uninstall will be easy when shipping, the container size doesn’t matter.

Of course, as you know it too bigger can not packing into container, so we have special design, before shipping uninstall, then can packing into container, after arrival your place, then assemble together is ok.

Do not worry, it is safety. We test many many times and passed CE.

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