Pneumatic 4 Process Nesting CNC Machine for Furniture Making
Item No.: iGC-4AP
The pneumatic 4 process nesting CNC machine is a multi-function automatic CNC nesting machine, which integrates cutting, chamfering, relief, hollowing, punching, slotting and other processes, while meeting the processing requirements of cabinet doors and cabinets.
Category: Furniture Making Machine>>Cabinet Maker
Response time: Within 1 hour
Supply Ability: 300 sets/month
Price Range: $13050-$15050
Description
Who is it for?
The most popular, Pneumatic 4 Process Nesting CNC Machine with 4 spindles, perfect for small and medium furniture factories, the affordable model designed by iGOLDENCNC for changing tools easily while working, combined with a competitive set of configurations. Hot applications include:
>Furniture industry: panel furniture, cabinets, sliding doors, soft bags, office furniture, wooden doors, whole house customization, etc.
>Wooden products: speakers, game cabinets, computer tables, sewing machine tables, musical instruments;
>Sheet metal processing: insulation parts, plasticized workpieces; pcb; inner body of motor vehicles, bowling track; carbonized mixtures such as anti-fold special board, epoxy resin, abs, pp, pe;
>Decoration industry: engraving and cutting of acrylic, PVC, MDF, plexiglass, plastic, and copper and aluminum soft metal plates.
What makes it unique?
Popular with micro or small board type furniture factories which are set up newly, the iGW-4AP series Pneumatic 4 Process Nesting CNC Machine is not only suitable for cabinet processing but also cabinet door processing.
>Plate utilization rate is up to 98%, saving material costs;
>Improve production efficiency by 60% and quickly recover costs;
>Heavy industry quality, stable operation for 10 years;
>Easy to operate, quick obstacle removal, conducive to learning;
>Supported by industry leader iGOLDENCNC.
Application of Pneumatic 4 Process Nesting CNC Machine
Wood Slotting
Wood Hollowing
Wooden Cutting
Wood Carving
TATAMI Processing
Office Furniture Making
Kitchen Cabinet Making
Closet Processing
| Positioning Accuracy | ±0.02mm |
| Repositioning Accuracy | ±0.02mm |
| Command Language | G Code |
| Flash Memory | 128G |
| Max. Rapid Travel Rate | 50000mm/min |
| Max. Working Speed | 30000mm/min |
| Spindle Power | 4.5KW*2+6KW*2 air cooling |
| Spindle Speed | 24000rpm/min |
| Working Voltage | 380V/50Hz |
| Running Environment Temperature | About 25℃ |
| Relative Humidity | <85% |
| Ps. Adjustment is available according to locally requirement | |
| Working Area (X,Y,Z) | 1300*2500*200mm |
| Packing Size | 4400*2700*2700mm |
| N.W./G.W. | 2200KG |
| Working Area (X,Y,Z) | 1500*3000*200mm |
| Packing Size | 4600*2900*2700mm |
| N.W./G.W. | 2500KG |
Features of Pneumatic 4 Process Nesting CNC Machine
4.5KW*2+6KW*2 Air-cooled Spindle
This 4 spindle realizes automatic tool change by change spindle pneumatically.
High speed, low noise, double guarantee for cutting strength and precision.
> 4 different cutting tools are installed at one time, and the cutting, drilling, grooving, and carving are carried out continuously;
> 0-second pneumatic tool change, 0-second start, no need for manual intervention, work efficiency increased by 400%;
Heavy Duty Thickened Body
After large-scale gantry milling, high-temperature tempering and quenching, segmented rectangular tube welding machine, welded by multiple rectangular tubes with a thickness of 6mm, the weight of the machine bed is 1200kg, with built-in reinforcing ribs. Eliminate internal stress, higher toughness, tensile strength and dimensional stability. Effectively improve the accuracy of the bed and reduce the machining error of the workpiece. Increase the resistance and stability of the guide rail.
The column and bed are assembled by side-hung type, the equipment runs more smoothly.
The five-axis machining center mills and connects the datum plane and drills one time to ensure product accuracy. Reduce the loss of equipment in use. The precision of the machine tool can be maintained for a long time without deformation for 10 years. The equipment has good stability and reduces the machining error caused by the vibration of the bed.
The Third-generation Gantry
The thickened rectangular tube beam can bear the weight of less than 1000 kg and is tempered and annealed at high-temperature.
High strength, good rigidity, strong toughness, lightweight, no deformation, long service life.
The damage to the motion transmission device is small, and the resistance to the drive motor is small so that the gantry accuracy is maintained for a long time, the service life is improved, and the maintenance and use costs are reduced.
Double-layer Vacuum Adsorption Worktable
The workbench structure is divided into upper and lower layers, with a gas storage chamber in the middle, and the workbench has 128 or more adsorption holes. The plate is fixed during processing. One is the suction of the vacuum pump, and the other is the vacuum pump evacuates the gas in the air chamber of the countertop, resulting in a low-pressure air chamber, and then the plate is pressed by the atmospheric pressure to prevent the plate from sliding easily.
The workpiece is controlled in two ways. The worktable is equipped with an air chamber and the force is even. No matter whether it is a whole board or a small board, it does not runoff.
When we process panels, open the vacuum valve, the panels will be directly fixed, which saves a lot of time than manual fixation, and the fixation is more stable, suitable for wardrobes, cabinets, panel furniture, etc.
High-precision Transmission System
The positioning accuracy of the machine is 0.02mm, the maximum running speed is 50,000mm/min, and the nesting CNC machine working life up to 10 years.
Taiwan HIWIN Guide Rails and Rack
Japan YASKAWA Servo Driver
Japan SHIMPO Reducer
Upgraded Intelligent Control System
Taiwan SYNTEC System.
A. Strong compatibility compatible with many CAD / CAM softwares such as Type3 / Artcam / Castmate / Proe / UG / Carved Wentai.
B. Advanced file pre-processing function helps users to correct errors in processing files in time.
C. Advanced three-dimensional curve prediction algorithm, the polyline is stable, ensuring the speed and accuracy of the curve.
D. It has the function of breakpoint and breakpoint engraving, and the function of automatic error correction when returning to the origin, which effectively guarantees the processing accuracy when working for a long time.
E. The system is easy to operate, responds quickly, and quickly removes obstacles, which is conducive to learning.
Optimized Software for CNC Nesting Machine
Special software with optimized performance
> Cutting, slotting, drilling and carving are completed once;
> High speed of automatic calculation – only input the length, width and height of the finished product, and automatically calculate the size of the plate needed for the top plate, side plate, door plate, etc;
> Save plate and improve the utilization rate of plate – according to the required size of the calculation plate and different plate materials, optimize the combination through the calculation optimization software, give priority to the use of surplus materials, and then increase the optimization rate and through cutting to improve the utilization rate of plate;
> Reduce the error rate – the optimized results can be directly entered into the program, and can be matched with the cutting machine to avoid human input errors and improve production efficiency.
High-precision Automatic Tool Sensor
Compared with a manual toolset, the machining accuracy and work efficiency are improved. The operation time is saved by 70%, the machining accuracy is increased by 30%, and the defective rate of products is reduced.
France Schneider Electric Components
Stable operation for 10 years, ensure engraving machine circuit safety, safety performance improved 50%.
Automatic Lubrication System
Auxiliary Loading and Unloading Device
Feeding assistant, heavy-duty wear-resistant roller, saving time and labor, feeding speed increased 40%.
Automatic pushing, automatically push the processed plate to the blanking table, complete the secondary dust removal, ensure the table clean, improve the processing accuracy and unloading speed.
Variable Frequency Dust Collector
The special dust collector remover system with anti-static device, explosion relief device and strong pulse anti-blocking device is adopted, the dust removal efficiency can reach 99%, no dust secondary flying, energy-saving and environmental protection, and safe operation of the equipment is ensured.
Automatic Cylinder Positioning Device
90 ° L-shaped double-sided cylinder device, cast iron base, to ensure the continuous positioning and collision of plates without deformation, automatic lifting, accurate positioning for the plates to be processed, reduce the time for manual positioning of plates, and improve the efficiency of plate loading; equipped with cross-border protection device, when the positioning axis of the cylinder is extended, the machine will automatically stop working to prevent the spindle cutter from cutting the cylinder or prevent the cylinder shaft from damaging the cutter tool and improves the safety performance.
Options of Pneumatic 4 Process Nesting CNC Machine
Automatic Loading and Unloading Table
Save labor costs, quickly return to cost, meet the needs of the production line, fully automatic intelligent operation, increase efficiency by 200%.
Loading Platform
The platform can automatically adjust the height according to the number of plates. When automatic feeding is required, the adsorption device mounted on the beam can absorb the plate from the auxiliary feeding platform, and drag the plate to the processing table through the movement of the beam.
Automatic Unloading Platform
Through the pushing system mounted on the beam, the processed plates can be pushed to the blanking table. The auxiliary conveyor’s conveyor can complete the feeding without moving the position of the board.
Automatic Coding Table
Double Working Table
Multi-axis Robotic Arm
This machine is economical and much cheaper than the automatic tool change machining center. In the case of no more than four processes, the tool change speed is also very fast and the efficiency is also very high. This equipment can be selected according to the needs of customers, including the economic model, the efficient model, the duplex model, and the automatic loading and unloading platform model (optional)
This machine is suitable for processing cabinet door panel, sliding door and other series of products, which can be processed in no more than four process shapes on the same panel.
Single station, four process economic model, according to eight hours per day processing, can complete 30-40 sheets. Single station, four process, high efficiency model, according to eight hours per day processing, can complete 50-60 sheets. Note: the number of plates processed above is calculated according to the cabinet process. The number of plates processed is different from the material, thickness, size and cutter of the plates processed by customers.
Four processes can process cabinet door and cabinet body, but four processes and one process can only process four knives, and the machining center has 12 or 16 tool changes, which can process more complex door panels. If the customer considers that they will process more complex door panels in the future, it is suggested to use the processing center, which is the trend in the future.
The four process CNC cutting machine is an economic and practical panel furniture cutting equipment, which has four processing spindles, pneumatic switching, and can install four different cutting tools, it can be used for panel furniture drilling, slotting, cabinet door milling and other technologies.
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