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PU Leather Cutting Machine

A PU leather Vibrating cutting machine is a specialized equipment used for cutting synthetic leather or PU leather materials. PU leather, also known as polyurethane leather or faux leather, is a popular alternative to genuine leather due to its durability, affordability, and ease of maintenance. A cutting machine designed specifically for PU leather offers precise and efficient cutting, making it an essential tool in industries such as upholstery, fashion, automotive, and accessories manufacturing.

CNC Oscillating Knife Cutter is a type of CNC cutting machine which is used for high-precision cutting of heavier flexible and semi-rigid materials. CNC oscillating knife cutting machine is carried on the multi-tool cutting head–Vibration knife, Oblique knife, Circular knife, Punching knife, Milling knife,Punch roller and Marking pen. CCD camera and Projector are optional for more precise cutting.

The CNC vibrating knife cutting machine is a cutting device mainly used for processing flexible materials. The vibrating knife cutting machine utilizes the high-frequency vibration of the vibrating knife to achieve the purpose of cutting. It has processing advantages such as flat incision, high cutting precision, fast cutting speed, and flexible processing. IGOLDENCNC high-performance tools can crimp and cut all commonly used packaging materials with a high-quality level.

Features of a PU Leather Cutting Machine

1. Cutting Mechanism: A PU leather cutting machine employs various cutting mechanisms depending on the specific model. Common cutting methods include blade cutting, laser cutting, or a combination of both. Blade cutting machines use sharp blades to physically cut through the PU leather, while laser cutting machines use a high-powered laser beam to vaporize or melt the material along the cutting path.
2. Precision and Accuracy: PU leather Vibrating Knife cutting machines are designed to provide precise and accurate cuts, ensuring clean edges and minimal material waste. The machines often incorporate advanced control systems, including computer numerical control (CNC), to achieve high levels of cutting precision and repeatability.
3. Cutting Speed: PU leather cutting machines are typically capable of high-speed cutting, enabling efficient production processes and increased productivity. The cutting speed may vary depending on factors such as the machine model, cutting method, and complexity of the design.
4.  Leather vibrating knife cutting machines can handle a wide range of PU leather materials, including different thicknesses, textures, and finishes. They are suitable for cutting PU leather sheets, rolls, or custom patterns, making them versatile for various applications.
5. Automation and Software Integration: Some advanced PU leather cutting machines offer automation features and software integration. These machines may have automated material feeding systems, conveyor belts, or robotic arms for enhanced efficiency and productivity. Software integration allows for seamless design transfer and precise control over cutting patterns and shapes.
6. Material Handling Systems: PU leather cutting machines often have specialized material handling systems to ensure the smooth and precise movement of the material during the cutting process. These systems may include vacuum tables, clamping mechanisms, or roll-feed systems, depending on the machine design and application requirements.

Vibrating Knife Machine Product Parameters

PU Leather Cutting Machine features:

1. cutting independently.The cutting quality is accurate and smooth.
2. The effect of automatic nesting is time-saving, labor-saving, and material-saving, which can be seen on the leather through the projection system.
3. Various materials widely used in the footwear industry: knitted materials, fabrics, PU, PVC mesh.
4. The subsequent adsorption system of vacuum zone can realize continuous cutting.
Automatic vacuum adsorption system
5. Meet the production goals of multi-layer cutting, various orders, patterns, and customized materials.
6. Using the gantry form, the machine is stable and shock-absorbing, which further ensures the accuracy and durability.
7. Operation mode: high-definition projector positioning system + material-saving intelligent discharging software + 8-layer automatic feeding device + double-head simultaneous cutting system.

The working principle of the leather cutting machine is to use the blade to cut the product. The blade can be divided into vibrating knife, round knife, straight knife, punching knife, pneumatic knife and so on. Among them, the better choice is the vibrating knife cutting machine. The vibrating knife cutting machine uses the high-frequency vibration of the blade to cut the workpiece. The vibrating knife will not produce the over-cutting phenomenon that occurs in the circular knife cutting process, and also avoid the smoke generated by laser cutting. And odor and yellowing and scorching on the cutting edge, and the cutting speed of the vibrating knife is higher than other types of cutting machines.

A PU leather cutting machine is a valuable tool for industries working with PU leather materials. With their precise cutting capabilities, high cutting speeds, and versatility, these machines offer significant benefits in terms of efficiency, productivity, material savings, and design flexibility. By investing in a PU leather cutting machine suitable for their specific needs, manufacturers can streamline their production processes, improve product quality, and stay competitive in the market.

Applications of Vibrating Knife Cutting Machines

1. Interior Trim Components: Oscillating knife cutting machines are used to cut various materials for interior trim components. These components include door panels, headliners, seat covers, armrests, console covers, and floor mats. The machines can accurately cut materials such as fabric, leather, foam, and composite materials to the desired shape and size, allowing for precise fitting and assembly of interior trim components.
2. Gaskets and Seals: Automotive gaskets and seals made from materials like rubber, foam, or composite materials require precise cutting to achieve the necessary shape and dimensions. Oscillating knife cutting machines can efficiently cut these materials to create gaskets and seals used in engine components, doors, windows, and other sealing applications.
3. Sound and Vibration Damping Materials: Automotive manufacturers use sound and vibration damping materials to reduce noise and vibration in vehicles. Digital knife cutting machines are employed to cut these materials, such as specialized foams or composite layers, to fit specific areas of the vehicle, such as doors, floors, and engine compartments. The machines ensure accurate and clean cuts, enabling proper installation of the damping materials.
4. Fabric and Leather Trimming: Automotive upholstery involves cutting fabric and leather materials to create seat covers, headrests, door panels, and other interior components. Vibrating knife cutting machine offer precise cutting of these materials, ensuring clean edges and accurate shapes. They can handle different types of fabric and leather, allowing for customization and intricate designs.
5. Foam Components: Foam materials are extensively used in automotive seating, cushioning, and insulation applications. Vibrating knife cutting machines are employed to cut foam materials into specific shapes and sizes required for seat cushions, padding, headrests, armrests, and other foam components. The machines ensure accurate cutting of foams with varying densities and thicknesses.
6. Custom Decals and Emblems: Oscillating knife cutting machines are utilized to cut adhesive-backed materials for creating custom decals, emblems, and logos used for vehicle branding and labeling. The machines can accurately cut materials like vinyl or adhesive films, allowing for precise and intricate designs.
7. Packaging and Protective Covers: Automotive parts and components often require packaging or protective covers during storage and transportation. Vibrating knife cutting machines can cut materials like corrugated cardboard or foam to create custom packaging inserts, protective covers, or dividers that provide cushioning and secure the components.

FAQ

Q: 1. How can I choose a suitable Knife cutting machine?
A: Please provide us some info, then we can recommend you the suitable machine:
1)What materials are going to cut? Are they rolled or not? Breathable or not?
2)What’s the largest size of original materials?
3)What’s the thickness of materials?
4)Excepting for cutting, do you need more functions, like drawing, punching holes, scanning, feeding, CCD camera, etc.?

Q: 2. Can you design a machine for me depending on my requirements? 
A: Of course, we will give our professional suggest and discuss details with you for the machine which matches all the requests with best cost performance.

Q: 3. What should I do if the machine has any problem in future? 
A: We supply online/phone technical support and door to door service. Anything confuse or not goes well, pls contact us in the first time.

Q: 4. What’s the warranty policy? 
A:Standard warranty is 12 months upon delivery.
Main parts are free of charge(except consumable parts) when problems happened because of quality problem during this period.
Problems caused by wrong operate will also well-solved, but not for free.
We also supply life long after-sales service. No matter when, you can guarantee our best service for your machine.

Q: 5. If I don’t know this machine before, how can I operate it?
A: We supply face to face training and provide operating video, user manual, and telephone calls to help.
It’s easy to learn, one inexperience people can learn it within one day.