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The split type CNC Foam Cutting Machine is a CNC carving machine designed for foam processors who are subject to transportation, site restrictions or format restrictions, and is mainly used in the aviation industry, woodworking industry, craft gifts, film and television. 3D sculptures such as props, building models, electronics, CAD/CAM industrial molds.

A 4-axis CNC foam cutting machine is a computer-controlled cutting machine used for cutting and shaping foam materials. It is capable of performing cutting operations on four axes of motion: X, Y, Z, and an additional rotary axis. The rotary axis, also called the A-axis, allows the machine to rotate the foam material being cut, enabling the machine to perform complex cutting operations such as contouring and sculpting.

The 4-axis CNC foam cutting machine is typically used in manufacturing environments for producing foam products such as furniture padding, packaging materials, and insulation. The machine is programmed using CAD/CAM software, which generates the tool paths that the machine follows to perform the desired cutting operations. The machine is highly automated and can run for long periods of time without operator intervention, making it ideal for high-volume production runs.

The cost of a 4-axis CNC foam cutting machine can vary widely depending on the manufacturer, the size of the machine, and the level of automation. A basic machine may cost around $10,000 to $20,000 USD, while a larger industrial-grade machine with advanced features and automation may cost upwards of $100,000 USD or more.

Best 4 axis CNC foam cutter is used to mill and cut foam board, styrofoam, EPS foams, XPS foams, and rigid polystyrene foams to different 2D/3D shapes, and now the CNC foam cutting machine for sale at affordable price.

Foaming Process

The machine is used to cut the foam into slices. The machine is composed of high-precision horizontal cutting machine, cutting machine and loop rack. It is equipped with automatic roll-feeding device, cutting device and folder-foam device. Loop foam cutting machine according to the characteristics of foam can form a ring, to seize this feature, to create a sponge machine to improve production efficiency, electrical control is a virtual control of the four physical axes.

Introduction of the CNC Foam Cutting Machine

CNC foam cutter is a type of automatic computer numerical controlled router machine to cut rigid foam, soft foam, sponge, and plastic into squares, rectangles, and strips. The foam cutting machine is a computer controlled machine that can cut any 3D projects from the extruded and expanded EPS foam. Through the use of a computer-controlled step motor, the heating wire is cut in the X, Y and Z directions, which can make the foam material cut quickly and accurately. The operator can make any graphics with the CNC router software and start cutting with CNC control system, which has the advantages of high cutting efficiency, accurate cutting size, and high precision. The scope of application is suitable for machinery manufacturing, casting, automobiles, ships, industrial design, mold manufacturing and processing, advertising, architectural decoration and decoration, foam cutting plants, foam manufacturing plants, foam molding plants, school institutions, advertising production companies, packaging plants, exhibitions, Model factories, POP crafts processing and publicity display industries. CNC foam cutters are also known as CNC foam cutting machines, CNC foam board cutter, CNC foam router and CNC foam cutting kits.

Advantages of the CNC Foam Cutter

1. It can make large non-metallic moulds, especially automotive foam mould, wooden ship mould, aviation and train wood mould. And wood mould casting, food mould (e.g. moon cake mould) and other moulds making.
2. With the rotary axis, it can do any kind of 3D cylinder material and mold making for woodworking, advertising, molding industries.3. With the 180 degree spindle rotation, it can can mill some arch shaped work piece as well.4. Z axis can be heightened to 1,000mm for large-scale 3D curve milling.

Application

1. Mold industries: sculpture and various large non-metallic mold, it is suitable for milling any kind of foam (EPS) mould, wooden ship model, wooden model aviation and other wooden mould.
2. Musical instrument industry: three dimension musical instrument and contour.
3. Non-ferrous metals: aluminum, copper, alloys and other ligh non-ferrous metals.

Overall, a 4-axis CNC foam cutting machine is a powerful tool for precision cutting and shaping of foam materials, capable of producing complex shapes and designs with high accuracy and repeatability.