Shop - Wooden Door Making ATC Nesting CNC Router Machine

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Wooden Door Making ATC Nesting CNC Router Machine

Item No.: iGC-LT

The ATC CNC router machine is equipped with a 9.0kw air-cooled spindle, can choose 8,10,12 tool magazines to meet processing needs. It can also be equipped with a 9-hole drilling package that can run independently, which is efficient It is stable and does not need to be expanded due to large diameter holes, and can be processed into any non-metallic material hole at one time.

Category: Furniture CNC Machine>>Door Making Machine
Response time: Within 1 hour
Supply Ability: 300 sets/month
Price Range: $13030-$15030

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Description

Who is it for?

The most popular multifunctional ATC CNC router machine designed by iGOLDENCNC, suitable for a variety of complex product processing or diverse processing. It can automatically change tools during work and provides a set of competitive configurations. Popular applications include:

>Production and processing of various types of furniture: cabinets, wardrobes, office furniture, computer tables, children’s furniture, panel furniture, cutting and cutting, slotting and perforating, decoration hollow frames, soft bag background wall production, etc;
>Wooden door and furniture decoration industry: solid wood and composite door, cabinet door, large-area plate carving, solid wood, panel furniture carving, solid wood art mural carving, etc .;
>Wood products processing: clocks, electrical countertops, sporting goods and equipment;
>Musical instrument industry: three-dimensional curved surface and shape cutting of sculptable musical instruments;
>Crafts industry: photo frames, jewelry boxes.

What makes it unique?

The iGC-T series ATC CNC router machine is very popular in the cabinet manufacturer and door manufacturer. It improves the efficiency of wood processing. It is specially designed for cabinet doors and panel furniture production lines.

>Save labour, save raw materials, save time;
>Fully-automated processing procedures to improve accuracy and efficiency;
>Heavy industry quality, stable operation for 10 years;
>Easy to operate, quick obstacle removal, conducive to learning;
>Supported by industry leader iGOLDENCNC.

Applications of ATC CNC Router Machine

Wooden Door Making

Wooden Bed Processing

Wood Slotting

Wood Hollowing

Soft Wall Processing

Office Furniture Making

Kitchen Cabinet Making

Customized Closet Making

Positioning Accuracy ±0.02mm
Repositioning Accuracy ±0.02mm
Command Language G Code
Flash Memory 128G
Max. Rapid Travel Rate 50000mm/min
Max. Working Speed 30000mm/min
Spindle Power 9.0kw air cooling
Spindle Speed 24000rpm/min
Working Voltage 380V/50Hz
Running Environment Temperature About 25℃
Relative Humidity <85%
Ps. Adjustment is available according to locally requirement
Working Area (X,Y,Z) 1300*2500*250mm
Packing Size 4400*2450*2850mm
N.W./G.W. 2000KG

Features of ATC CNC Router Machine

9kw High-power Air-cooled Automatic Tool Change Spindle

Automatic tool changer, high speed, low noise, zero maintenance cost and long service life.

> Imported bearings from Germany; bearings with dust cover, more secure;
> Use ISO30 tool holder to realize fast automatic tool change and improve work efficiency;
> Air-cooled motor with high engraving strength and normal operation under low-temperature conditions;
> Using high-quality motor rotor, low vibration and noise, stable operation, high accuracy and long life;
> The grinding process can be used to increase the concentricity of the motor and extend the service life.

Rear Linear Tool Changer

It can hold 8-12 knives, and the tool bag is installed on the front or back of the bed, need to move the gantry to the designated position for tool change.

Follow-type Linear Tool Changer

The gantry does not need to be moved, and the tool bag is pushed forward under the spindle for the spindle to replace the tool.

Heavy Duty Thickened Body

After large-scale gantry milling, high-temperature tempering and quenching, segmented rectangular tube welding machine, welded by multiple rectangular tubes with a thickness of 6mm, the weight of the machine bed is 1200kg, with built-in reinforcing ribs. The column and the bed adopt side-mounted assembly, which makes the equipment run more smoothly; the five-axis machining centre mills the connection datum plane and drills once to ensure product accuracy.
Eliminate internal stress, higher toughness, tensile strength and dimensional stability. Effectively improve the accuracy of the bed and reduce the machining error of the workpiece. Increase the resistance and stability of the guide rail.
Reduce the loss of equipment in use. The precision of the machine tool can be maintained for a long time without deformation for 10 years. The equipment has good stability and reduces the machining error caused by the vibration of the bed.

The Third-generation Gantry

The thickened rectangular tube beam can bear the weight of less than 1000 kg and is tempered and annealed at high-temperature.
High strength, good rigidity, strong toughness, lightweight, no deformation, long service life.
The damage to the motion transmission device is small, and the resistance to the drive motor is small so that the gantry accuracy is maintained for a long time, the service life is improved, and the maintenance and use costs are reduced.

Double-layer Vacuum Adsorption Worktable

The workbench structure is divided into upper and lower layers, with a gas storage chamber in the middle, and the workbench has 128 or more adsorption holes. The plate is fixed during processing. One is the suction of the vacuum pump, and the other is the vacuum pump evacuates the gas in the air chamber of the countertop, resulting in a low-pressure air chamber, and then the plate is pressed by the atmospheric pressure to prevent the plate from sliding easily.
The workpiece is controlled in two ways. The worktable is equipped with an air chamber and the force is even. No matter whether it is a whole board or a small board, it does not runoff.
When we process panels, open the vacuum valve, the panels will be directly fixed, which saves a lot of time than manual fixation, and the fixation is more stable, suitable for wardrobes, cabinets, panel furniture, etc.

High-precision Transmission System

The positioning accuracy of the machine is 0.02mm, the maximum running speed is 50,000mm/min, and machine working life up to 10 years.

Taiwan HIWIN Guide Rails and Rack

Japan YASKAWA Servo Driver

Japan SHIMPO Reducer

Upgraded Intelligent Control System

Taiwan SYNTEC System.

A. Strong compatibility compatible with many CAD / CAM softwares such as Type3 / Artcam / Castmate / Proe / UG / Carved Wentai.
B. Advanced file pre-processing function helps users to correct errors in processing files in time.
C. Advanced three-dimensional curve prediction algorithm, the polyline is stable, ensuring the speed and accuracy of the curve.
D. It has the function of breakpoint and breakpoint engraving, and the function of automatic error correction when returning to the origin, which effectively guarantees the processing accuracy when working for a long time.
E. The system is easy to operate, responds quickly, and quickly removes obstacles, which is conducive to learning.

Optimized Software for CNC Nesting Machine

Special software with optimized performance

> Cutting, slotting, drilling and carving are completed once;
> High speed of automatic calculation – only input the length, width and height of the finished product, and automatically calculate the size of the plate needed for the top plate, side plate, door plate, etc;
> Save plate and improve the utilization rate of plate – according to the required size of the calculation plate and different plate materials, optimize the combination through the calculation optimization software, give priority to the use of surplus materials, and then increase the optimization rate and through cutting to improve the utilization rate of plate;
> Reduce the error rate – the optimized results can be directly entered into the program, and can be matched with the cutting machine to avoid human input errors and improve production efficiency.

High-precision Automatic Tool Sensor

High precision automatic tool sensor, 1um repeatability, suitable for 95% of the operating system in the market, easy to install, super-hard alloy for the blade surface, stable and durable, IP67 class deep waterproof.
Compared with a manual toolset, the machining accuracy and work efficiency are improved. The operation time is saved by 70%, the machining accuracy is increased by 30%, and the defective rate of products is reduced.

France Schneider Electric Components

Advanced anti-interference ability, stable signal, suitable for the different working environment, high safety.
Stable operation for 10 years, ensure engraving machine circuit safety, safety performance improved 50%.

Automatic Lubrication System

Guaranteed machine’s lubrication all the time, ensure the smooth operation of the CNC router, with abnormal alarm and liquid level alarm. It will extend the service life of the transmission system and whole machine, and reduce maintenance time, increase your profits.

Auxiliary Loading and Unloading Device

Feeding assistant, heavy duty wear-resistant roller, saving time and labor, feeding speed increased 40%.
Automatic pushing, automatically push the processed plate to the blanking table, complete the secondary dust removal, ensure the table clean, improve the processing accuracy and unloading speed.

Variable Frequency Dust Collector

The special dust collector remover system with anti-static device, explosion relief device and strong pulse anti blocking device is adopted, the dust removal efficiency can reach 99%, no dust secondary flying, energy saving and environmental protection, and safe operation of the equipment is ensured.

Automatic Cylinder Positioning Device

90 ° L-shaped double-sided cylinder device, cast iron base, to ensure the continuous positioning and collision of plates without deformation, automatic lifting, accurate positioning for the plates to be processed, reduce the time for manual positioning of plates, and improve the efficiency of plate loading; equipped with cross-border protection device, when the positioning axis of the cylinder is extended, the machine will automatically stop working to prevent the spindle cutter from cutting the cylinder or prevent the cylinder shaft from damaging the cutter tool and improves the safety performance.

Options of ATC CNC Router Machine

Loading Platform

When automatic feeding is required, the adsorption device mounted on the beam can absorb the plate from the auxiliary feeding platform, and drag the plate to the processing table through the movement of the beam.

Unloading Platform

Through the pushing system mounted on the beam, the processed plates can be pushed to the blanking table. The auxiliary conveyor’s conveyor can complete the feeding without moving the position of the board.

Automatic Coding Table

According to the processing information, the plate is identified in advance and the corresponding barcode is automatically pasted on the plate. The operator only needs to easily remove the processed plate.

Double Working Table

Double table structure, one table can be processed, the other table can be waited for, alternate processing reduces the standby time in the work cycle.

Multi-axis Robotic Arm

Robot arms can be used in the front cutting area and the rear sorting area of the machine, which effectively reduces labor costs, mechanizes all work, and improves work efficiency.

All machine parts adopt high configurations, higher working efficiency. It’s change the tools by automatic, no need change by hand, save time and manpower.

Our this type ATC machine support many tools, each tool have different functions, can engrave, cut, polish, make different shapes and patterns on sheet.

We set up a special QUALITY CONTROL DEPARTMENT inside of the factory. Therefore there is a strict control for each process, and we have regulated the standards for welding process, machining process, assembly process, manufacturing process and packaging process, etc.

Yes, we can add the oil misting system for you, it can used to cool the cutting bits and materials.

We will send the manual with machine together to you, we also will take full operate video to you to help you use machine well.

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