Advantages and disadvantages of ATC CNC machine in the car industry
ATC CNC machine is a manufacturing method that combines computer software and machining tools. These machines are used to perform many processes such as engraving, carving, milling and grinding.
These very complex and powerful devices can produce a variety of different products in a short period of time, and they also provide precision that is difficult to replicate with traditional methods. This is why they are so popular and often used in the automotive industry and many other industries that require a large number of standard components.
Although there are many advantages to using ATC CNC machine, they also have some disadvantages. The following are the pros and cons of using ATC CNC machine in the automotive industry.
Help increase production
Since these impressive machines can produce large amounts of output, it is not surprising that they are likely to increase output. Because they use computers for programming, they don’t feel tired, don’t need to rest, and don’t spend a lot of time. Unlike manual labor methods, the result is continuous production of goods.
The precision of the computer numerical control (CNC) machine is unparalleled. To make a car requires hundreds of different elements and parts, and these machines can be programmed to produce each part that meets strict requirements.
When making a safe and well-assembled car, precision engineering is essential, and ATC CNC machine are the ideal way to achieve this goal.
Lower skill requirements
Although a certain level of training is required to operate these machines effectively and accurately, it is far below the level required to train and hire manual machine operators. After programming the ATC CNC machine, the information will be retained and can be reused. This not only speeds up the process, but also does not require the involvement of the machine operator when parts need to be produced again in the future.
If you are using CNC machine in any type of professional environment, production efficiency is always one of your main concerns. When you need to customize the part, the customer is waiting for delivery, and the real time is money. You can reduce the production time of tool parts, the better the bottom line.
This is why we have created an ATC NC Machine. For existing CNC settings, it is possible to interact with the operator replacement of the manual tool, which is an additional component that can greatly reduce non-production time, resulting in cost reduction and higher productivity.
The ATC NC Machine is an automated 12 tool changes tray built into compact rotary Trojan. Based on computer planning, it can stop producing and manually change between shear tools, rather than doing have to stop production and manually change, but can switch between them in flight. 12 tools were installed at any time, which had a large number of applications that may allow your existing CNC machines to become more diverse.
ATC NC Machine is full computer control and programmable, and software is compatible with existing design systems. The operator can also switch tools as needed. It is compatible with Pulsar, using the Machstdmill and Mach3 controller programs. Easily programmable via g code, the interactive tools will be automatically changed in the G code program.
Each Novique ATC NC Machine system includes:
12pcs tool change
Tool transfer arm
Integrated control system, including interface card
Whether your store’s size, the Igolden automatic trifler can greatly improve your ability.
They will increase the unemployment rate
As with all other computers, there are usually trade-offs. Of course, ATC CNC machine need someone to program and operate them, but the number of employees required will be far less than the number of people using manual processes.
Their prices are high
ATC CNC machine and other type CNC routers are not cheap at all, so they may be too expensive for small businesses or companies with poor balance sheets. They should be regarded as an investment, and once you are up and running, your investment may soon be paid back.
Parts are produced faster, there may be fewer quality control issues, and as we mentioned earlier, wages will also be lower.
All in all, we believe that the advantages of CNC machines should outweigh the disadvantages.