What Are The Key Advantages Of Stainless Laser Cutting Machine?
What is stainless laser cutting machine? Laser cutting works with the use of CAD files, it is a precise method of cutting a design from a given material. It involves firing a laser which then cuts the material using melting, burning or vaporising processes. Laser cutting has many benefits over conventional cutting methods.
Laser cutting services provide excellent versatility for all sheet metal cutting requirements.
What Are The Key Advantages Of CNC Stainless Laser Cutting Machine?
1. Less maintenance cost
image1 1 – What are the Key Advantages of stainless laser cutting machine?
This is the biggest advantage of fiber laser cutting. Although the fiber laser cutting machine is more expensive than other laser machines, the overall cost of running the technology is much lower than the other cutting machines.
In the other laser beams, the focusing lens is exposed. When the laser cuts metals and reflective surfaces, the laser reflects back into the cutter head and damages it.
In fiber laser cutting machines, since the lens is not exposed it does not get damaged, which cuts down on the operating costs. The laser optic parts are very expensive which makes using other laser machines a costly affair.
If this focusing lens is properly maintained, it will last for the machine’s lifetime, which reduces the maintenance cost dramatically.
It is said that time is money, you no longer have to spend endless hours cutting metal over and over. The CNC fiber laser cutting machine does it for the first time with its super thin, but very hot, laser beam.
This machine runs on computer programs and can be programmed to make any design. This reduces the cost of making molds.
2. Automatic loading and unloading
stainless laser cutting machine have interchangeable platforms that accommodate the metal sheets and the finishing sheets. These are loaded and unloaded automatically after programming the CNC machine.
This reduces the supervision required and the need for human resources. The automatic loading and unloading also help in the safety within the premises. There is no manual lifting of heavy metal sheets and hence no injuries.
This saves entrepreneurs a lot of time and effort. Fiber laser cutting machines can complete work much faster as compared to manual loading and unloading.
3. Boost in cutting speed
CNC Fiber laser cutting machines boost the speed of cutting materials. This machine can cut up to five times the speed of a CO2 laser machine. It can cut through metals like stainless steel, chrome, bronze, and more.
Although the speed of cutting decreases as the thickness of the material increases, it is still an improvement on CO2 laser machines.
For example – When cutting a metal sheet with 1 mm thickness, our fiber laser cutting machine can cut three times faster than a CO2 machine. If you increase the thickness of the sheet metal to 2 mm, you will observe that the speed reduces by twice but it is still an improvement on CO2 machines.
4. Cut reflective material
image2 – What are the Key Advantages of CNC Fiber Laser Cutting Machines?
One of the major issues with CO2 lasers is reflective material. There is a high chance that the laser beam will be reflected off the material and damage the cutting heads of the machine.
CO2 lasers were earlier used for cutting reflective materials like brass, copper, and aluminum, but not without damage. The fiber laser cutting machine has fiber optics encased in a cutting head that protects the laser parts.
CNC Fiber Laser cutting machines can be easily maneuvered after programming. Complex designs and shapes can be cut with the help of computer programming. The ease of movement allows complex designs without any damage to the workpieces.
5. Higher electrical efficiency
CO2 lasers need a lot of energy to produce the laser beam. A 2kW fiber laser consumes a third of the power consumed by a 4kW CO2 machine. This means that the fiber laser cutting machine will not only save energy every time it is used but there will also be less damage, owing to the better-placed parts. The energy input is less which further minimizes the damage to the machine.
The laser wavelength of the fiber laser cutting machine is ten times lesser than the CO2 beam, which is more efficient for cutting. It can also be adjusted according to different metals.
A CNC laser cutting machine gives highly accurate cuts that leave a clean and smooth finish. Traditional cutting services can only offer cutting lines as thin as the smallest diameter cutter, whereas the laser beam can be programmed to hundredths of a millimetre.
What Are the Disadvantages of CNC stainless laser cutting machine?
Although used to produce parts in almost every industry, laser cutting does have it downsides. Namely, need of expertise, limitations to metal thickness, costs and hazardous fumes are all things to consider before turning to laser cutting.
Need of Expertise
As we already said, a specialist operator is a must in order to make the most of a CNC fiber laser cutter’s potential. The right setup makes sure the cutting quality is up to the standard people are expecting from this technology.
Limitations to Metal Thickness
Comparing laser cutting to other thermal cutting methods, it is not suitable to cut very thick plates. The largest suitable thickness depends on the available machinery and the know-how at hand. On average, metal fabrication companies tend to laser cut metal up to 15 or 20 mm.
CNC Laser cutting machine prices can reach upwards of £1,000,000 . Lasers can be twice as costly compared to waterjet or plasma cutters. Although the running costs and efficiency make up for it in long term, the initial investment is still quite large.
One of the advantages of CNC laser cutting is its suitability for cutting different materials. At the same time, the thermal cutting method makes material melt, resulting in emitted gases and dangerous fumes.
This rings especially true when cutting plastic. Thus a good, but often costly, ventilation system is a requirement for a safe working environment.
CNC Fiber Laser Machine Application:
Metal cutting, electrical switch manufacturing, aerospace, food machinery, textile machinery, engineering machinery, locomotive manufacturing, agricultural and forestry machinery, elevator manufacturing, special automobiles, household appliances manufacturing, tool processing, IT manufacturing, petroleum machinery manufacturing, food machinery, Diamond tool welding, gear welding, metal material surface treatment, decorative advertising, laser external processing services and other machinery manufacturing and processing industries.
Applicable materials: professionally used to cut a variety of medium and thin metal plates, high-quality cutting carbon steel plates, and Especially for carbon steel, stainless steel, galvanized steel, alloy, titanium, aluminum, brass, copper, etc.
We are a company integrating manufacturing and sales of CNC routers, laser engraving machines, CNC Fiber laser cutting machines, plasma cutting machines, cutting plotters, etc. The main configuration all adopt top parts imported from Italy, Japan, Germany, etc.We adopt international advanced producing technologies to improve our products. Our products are widely used in advertising, woodworking, artworks, model, electric, CAD/CAM industry models, clothing, package printing, marking, laser sealing and so on.
Since the very start of Bodor’s history, we have been developing better laser technology applications for better cutting and put much importance on innovation. IGOLDENCNC to focusing on the single category of laser cutting machines, IGOLDENCNC has achieved full coverage of products in the power range from 1000W to 40000W. Through subdivided product categories, Bodor can accurately empower customers, and provide customized and professional metal cutting solutions to create value for customers effectively.